Flow-driven alignment of carbon nanotubes during floating evaporative self assembly

Individual semi-conducting single-wall carbon nanotubes (s-SWCNTs) exhibit exceptional electronic properties, which makes them promising candidates for the next generation of semi-conductor electronics. In practice, field-effect transistors (FETs) are fabricated from arrays of s-SWCNTs deposited onto a substrate. In order to achieve high electronic performance, the s-SWCNTs in these arrays must be densely packed and well aligned. Floating Evaporative Self Assembly (FESA) is a new deposition technique developed at the UW-Madison that can achieve such high-quality s-SWCNT alignment. For example, it was used to fabricate the first s-SWCNT-based FETs to outperform gallium arsenide and silicon FETs. In FESA, a droplet of ink containing the s-SWCNTs is deposited onto a pool of water. The ink spreads on the water surface towards a substrate that is vertically pulled out of the water. A band of aligned s-SWCNTs is deposited with each drop of ink. High-speed imaging is combined with cross-polarized microscopy to elucidate the mechanisms behind the exceptional alignment of s-SWCNTs. Two key mechanisms are 1) the collection of s-SWCNTs at the ink-water interface and 2) the depinning of the air-ink-substrate contact line. Avenues for scaling up FESA will be presented.