Propagation of Pop-ups in Kirigami Shells

Kirigami-inspired metamaterials are attracting increasing interest because of their ability to achieve extremely large strains and shape changes via out-of-plane buckling. While in flat kirigami sheets all ligaments buckle simultaneously leading to a continuous phase transition, here we demonstrate that kirigami shells can also support discontinuous phase transitions. Specifically, we show via a combination of experiments, numerical simulations and theoretical analysis that in cylindrical kirigami shells the buckling induced pop-up process initially localizes near an imperfection and then, as the deformation is increased, progressively spreads through the structure. Notably, we find that the width of the transition zone, as well as the stress at which propagation of the instability is triggered, can be controlled by carefully selecting the geometry of the cuts and the curvature of the shell. Our study significantly expands the ability of existing kirigami metamaterials and opens avenues for the design of the next generation of responsive surfaces, as demonstrated by the design of a smart skin that significantly enhance the crawling efficiency of a simple linear actuator.