Sacrificial Nanoimprint Lithography as a Scalable Approach to Porous Polymer Membranes

POSTER

Abstract

The use of sacrificial templates for nanoimprint greatly expands the capability of the method particularly with regards to maximum aspect ratio. Here, we demonstrate the ability for the sacrificial imprint method using ZnO nanorods to produce porous polymer membranes. It is established that such structures can be grown cheaply and quickly with tunable morphologies on a wide variety of substrates, which we exploit to generate the nanoscale imprint features through this bottom-up approach. In this technique, rods grown on one substrate are transferred to a film through a combination of nanoimprint and nanotransfer printing. Since the oxide materials are sacrificial and regrowable, issues of detachment are mitigated. Through etching the oxide, we are left with a dense array of pores in the transferred material. By using a supported polymer film thinner than the oxide rods, these films become perforated membranes. In this study, we employ the technique to produce films with sub-100 nm pores and pore aspect ratios exceeding 5 for the application of support layers for osmosis membranes. Due to the flexibility of the sacrificial imprint paradigm, films produced in this way are highly scalable to large areas or even roll-to-roll processing.

Authors

  • Lin Lei

    Rutgers Univ

  • Shahab Derakhshan

    Drexel University, Univ of Delaware, Princeton University, Naval Surface Warfare Center\Carderock Division\West Bethesda site, Naval Surface Warfare Center and Georgetown Univ., Dept. of Physics and Astronomy, University of Delaware, Dept. of Physics and Astronomy, University of Deleware, Dept. of Physics and Astronomy, University of Nevada-Reno, university of Delaware, Contributors, Department of Physics, Astronomy and Geosciences, Towson University, Choice Research Group, Univ of the Sciences in Philadephia, Rutgers Univ, National Institute of Standards and Technology, Department of Chemistry, West Chester University, West Chester, PA 19383, Bucknell University, Towson University, University of Maryland, College of William and Mary, Naval Research Laboratory, Department of Physics, Villanova University, Department of Chemistry, Faculty of Medicine, University of Brescia, Department of Chemistry, State University of New York at Potsdam, Delaware State University DE, NIH Bethesda MD, Wilmington Friends School DE, University Of Rochester NY, Delaware State University, Department of Physics and Astronomy,West Virginia University, The National Energy Technology Laboratory, Non-tenure track professor at research institution, Government Sponsored Laboratory, Research and Development at Industrial Company, Tenure-track Professor at 4 yr college, Department of Physics and Astronomy and Department of Chemistry and Biochemistry, University of Delaware, Biology and Soft Matter Division, Oak Ridge National Laboratory, and Department of Physics and Astronomy, The University of Tennessee, Biology and Soft Matter Division, Oak Ridge National Laboratory, Lehigh Univ, Johns Hopkins Univ, NIST, GMU, GWU, Lock Haven University of PA, Univ of Maryland-Balt County; Center for Nanoscale Materials, Argonne National Laboratory, Department of Chemistry, Northwestern University, Univ of Maryland-Balt County, Pennsylvania State University, BAE Systems, Inc., Nashua, New Hampshire 03061, Department of Physics, West Virginia University, Morgantown, West Virginia, 26506-6315, California State University, Long Beach

  • Shahab Derakhshan

    Drexel University, Univ of Delaware, Princeton University, Naval Surface Warfare Center\Carderock Division\West Bethesda site, Naval Surface Warfare Center and Georgetown Univ., Dept. of Physics and Astronomy, University of Delaware, Dept. of Physics and Astronomy, University of Deleware, Dept. of Physics and Astronomy, University of Nevada-Reno, university of Delaware, Contributors, Department of Physics, Astronomy and Geosciences, Towson University, Choice Research Group, Univ of the Sciences in Philadephia, Rutgers Univ, National Institute of Standards and Technology, Department of Chemistry, West Chester University, West Chester, PA 19383, Bucknell University, Towson University, University of Maryland, College of William and Mary, Naval Research Laboratory, Department of Physics, Villanova University, Department of Chemistry, Faculty of Medicine, University of Brescia, Department of Chemistry, State University of New York at Potsdam, Delaware State University DE, NIH Bethesda MD, Wilmington Friends School DE, University Of Rochester NY, Delaware State University, Department of Physics and Astronomy,West Virginia University, The National Energy Technology Laboratory, Non-tenure track professor at research institution, Government Sponsored Laboratory, Research and Development at Industrial Company, Tenure-track Professor at 4 yr college, Department of Physics and Astronomy and Department of Chemistry and Biochemistry, University of Delaware, Biology and Soft Matter Division, Oak Ridge National Laboratory, and Department of Physics and Astronomy, The University of Tennessee, Biology and Soft Matter Division, Oak Ridge National Laboratory, Lehigh Univ, Johns Hopkins Univ, NIST, GMU, GWU, Lock Haven University of PA, Univ of Maryland-Balt County; Center for Nanoscale Materials, Argonne National Laboratory, Department of Chemistry, Northwestern University, Univ of Maryland-Balt County, Pennsylvania State University, BAE Systems, Inc., Nashua, New Hampshire 03061, Department of Physics, West Virginia University, Morgantown, West Virginia, 26506-6315, California State University, Long Beach

  • Shahab Derakhshan

    Drexel University, Univ of Delaware, Princeton University, Naval Surface Warfare Center\Carderock Division\West Bethesda site, Naval Surface Warfare Center and Georgetown Univ., Dept. of Physics and Astronomy, University of Delaware, Dept. of Physics and Astronomy, University of Deleware, Dept. of Physics and Astronomy, University of Nevada-Reno, university of Delaware, Contributors, Department of Physics, Astronomy and Geosciences, Towson University, Choice Research Group, Univ of the Sciences in Philadephia, Rutgers Univ, National Institute of Standards and Technology, Department of Chemistry, West Chester University, West Chester, PA 19383, Bucknell University, Towson University, University of Maryland, College of William and Mary, Naval Research Laboratory, Department of Physics, Villanova University, Department of Chemistry, Faculty of Medicine, University of Brescia, Department of Chemistry, State University of New York at Potsdam, Delaware State University DE, NIH Bethesda MD, Wilmington Friends School DE, University Of Rochester NY, Delaware State University, Department of Physics and Astronomy,West Virginia University, The National Energy Technology Laboratory, Non-tenure track professor at research institution, Government Sponsored Laboratory, Research and Development at Industrial Company, Tenure-track Professor at 4 yr college, Department of Physics and Astronomy and Department of Chemistry and Biochemistry, University of Delaware, Biology and Soft Matter Division, Oak Ridge National Laboratory, and Department of Physics and Astronomy, The University of Tennessee, Biology and Soft Matter Division, Oak Ridge National Laboratory, Lehigh Univ, Johns Hopkins Univ, NIST, GMU, GWU, Lock Haven University of PA, Univ of Maryland-Balt County; Center for Nanoscale Materials, Argonne National Laboratory, Department of Chemistry, Northwestern University, Univ of Maryland-Balt County, Pennsylvania State University, BAE Systems, Inc., Nashua, New Hampshire 03061, Department of Physics, West Virginia University, Morgantown, West Virginia, 26506-6315, California State University, Long Beach

  • Shahab Derakhshan

    Drexel University, Univ of Delaware, Princeton University, Naval Surface Warfare Center\Carderock Division\West Bethesda site, Naval Surface Warfare Center and Georgetown Univ., Dept. of Physics and Astronomy, University of Delaware, Dept. of Physics and Astronomy, University of Deleware, Dept. of Physics and Astronomy, University of Nevada-Reno, university of Delaware, Contributors, Department of Physics, Astronomy and Geosciences, Towson University, Choice Research Group, Univ of the Sciences in Philadephia, Rutgers Univ, National Institute of Standards and Technology, Department of Chemistry, West Chester University, West Chester, PA 19383, Bucknell University, Towson University, University of Maryland, College of William and Mary, Naval Research Laboratory, Department of Physics, Villanova University, Department of Chemistry, Faculty of Medicine, University of Brescia, Department of Chemistry, State University of New York at Potsdam, Delaware State University DE, NIH Bethesda MD, Wilmington Friends School DE, University Of Rochester NY, Delaware State University, Department of Physics and Astronomy,West Virginia University, The National Energy Technology Laboratory, Non-tenure track professor at research institution, Government Sponsored Laboratory, Research and Development at Industrial Company, Tenure-track Professor at 4 yr college, Department of Physics and Astronomy and Department of Chemistry and Biochemistry, University of Delaware, Biology and Soft Matter Division, Oak Ridge National Laboratory, and Department of Physics and Astronomy, The University of Tennessee, Biology and Soft Matter Division, Oak Ridge National Laboratory, Lehigh Univ, Johns Hopkins Univ, NIST, GMU, GWU, Lock Haven University of PA, Univ of Maryland-Balt County; Center for Nanoscale Materials, Argonne National Laboratory, Department of Chemistry, Northwestern University, Univ of Maryland-Balt County, Pennsylvania State University, BAE Systems, Inc., Nashua, New Hampshire 03061, Department of Physics, West Virginia University, Morgantown, West Virginia, 26506-6315, California State University, Long Beach