Surface characterization of pipeline surface using replica techniques

ORAL

Abstract

Pipes are widely used in the petroleum industry for distribution of refined oil. During their service life they lose their surface characteristics. Replica techniques provide a non-destructive way to analyze on-field pipelines for surface cracks and impregnation due to corrosion. The use of replica techniques provide an effective way to predict failure characteristics of these pipes. This study aims to compare the different replica techniques used in such investigations. Atomic force microscopy (AFM) coupled with standard optical microscopy has been used to evaluate surface topography of the actual and the replica surface. The surface micrograph obtained from the replica is then inverted and analyzed for variations through software analysis. The variations are representative of the resolution of the replica technique and has been used to compare multiple replica techniques in standardized scenarios to quantify their effectiveness in on-field applications. The metallographic analysis through optical microscopy has been used to validate the methodology to develop a replica surface. The investigation summates on providing a comparative conclusion for the choice of replica techniques based on varied standardized on-field scenarios.

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Authors

  • Hamza Shams

    DHA Suffa University (DSU), DHA Suffa University

  • Jonathan Tan

    Duquesne University, Baker Hughes, Hampton University, Korea Research Institute of Standards and Science, Electronics and Telecommunications Research Institute, Texas Christian University, University of North Texas Health Science Center, Austin Peay State University, Virginia Military Institute, Pennsylvania State University, University of Virginia, Washington University, National Institute for Materials Science, Japan, Tokyo Metropolitan University, Japan, Univ of Kentucky, Argonne National Laboratory, Oak Ridge National Laboratory, Univ of Virginia, James Madison University, Department of Chemistry & Biochemistry, High Point University, Department of Chemistry, High Point University, Department of Physics, James Madison University, Department of Physics & Astronomy, Department of Mechanical and Nuclear Engineering, Virginia Commonwealth University, Richmond, VA, Institute of Renewable Energy and Environment Technology, University of Bolton, Bolton, UK, Division of Materials Science and Engineering, Ames Laboratory, US Dept. of Energy, Ames, IA, Lehigh University, University of Pardubice, Universite de Rennes, Jan Dlugosz University, Translume, NSCL/FRIB, Duke University, University of Massachusetts - Amherst, University of St. Andrews, National Radio Astronomy Observatory, University of Florida, Yale University, None, Georgia College & State Univ, Georgia College & State University, National University of Sciences and Technology (NUST), Univ of Tennessee Space Inst, The University of Virginia, Chiang Mai University, DHA Suffa University, Faculty of Chemical Technology, University of Pardubice, Pardubice, Czech Republic, Department of Physics and Astronomy, Austin Peay State University, Clarksville, TN, United States, George Mason University, Northern Virginia Community College, Department of Physics, University of Virginia, Istanbul University, Georgia College and State University, University of Houston, Western Kentucky Univ, James Madison University, Virginia Polytechnic Institute and State University, Pontifica Universidad Catolica de Chile, Trent University, Univ of Arizona, Ohio State University, NRAO, University of Virginia/NRAO

  • Jonathan Tan

    Duquesne University, Baker Hughes, Hampton University, Korea Research Institute of Standards and Science, Electronics and Telecommunications Research Institute, Texas Christian University, University of North Texas Health Science Center, Austin Peay State University, Virginia Military Institute, Pennsylvania State University, University of Virginia, Washington University, National Institute for Materials Science, Japan, Tokyo Metropolitan University, Japan, Univ of Kentucky, Argonne National Laboratory, Oak Ridge National Laboratory, Univ of Virginia, James Madison University, Department of Chemistry & Biochemistry, High Point University, Department of Chemistry, High Point University, Department of Physics, James Madison University, Department of Physics & Astronomy, Department of Mechanical and Nuclear Engineering, Virginia Commonwealth University, Richmond, VA, Institute of Renewable Energy and Environment Technology, University of Bolton, Bolton, UK, Division of Materials Science and Engineering, Ames Laboratory, US Dept. of Energy, Ames, IA, Lehigh University, University of Pardubice, Universite de Rennes, Jan Dlugosz University, Translume, NSCL/FRIB, Duke University, University of Massachusetts - Amherst, University of St. Andrews, National Radio Astronomy Observatory, University of Florida, Yale University, None, Georgia College & State Univ, Georgia College & State University, National University of Sciences and Technology (NUST), Univ of Tennessee Space Inst, The University of Virginia, Chiang Mai University, DHA Suffa University, Faculty of Chemical Technology, University of Pardubice, Pardubice, Czech Republic, Department of Physics and Astronomy, Austin Peay State University, Clarksville, TN, United States, George Mason University, Northern Virginia Community College, Department of Physics, University of Virginia, Istanbul University, Georgia College and State University, University of Houston, Western Kentucky Univ, James Madison University, Virginia Polytechnic Institute and State University, Pontifica Universidad Catolica de Chile, Trent University, Univ of Arizona, Ohio State University, NRAO, University of Virginia/NRAO

  • Jonathan Tan

    Duquesne University, Baker Hughes, Hampton University, Korea Research Institute of Standards and Science, Electronics and Telecommunications Research Institute, Texas Christian University, University of North Texas Health Science Center, Austin Peay State University, Virginia Military Institute, Pennsylvania State University, University of Virginia, Washington University, National Institute for Materials Science, Japan, Tokyo Metropolitan University, Japan, Univ of Kentucky, Argonne National Laboratory, Oak Ridge National Laboratory, Univ of Virginia, James Madison University, Department of Chemistry & Biochemistry, High Point University, Department of Chemistry, High Point University, Department of Physics, James Madison University, Department of Physics & Astronomy, Department of Mechanical and Nuclear Engineering, Virginia Commonwealth University, Richmond, VA, Institute of Renewable Energy and Environment Technology, University of Bolton, Bolton, UK, Division of Materials Science and Engineering, Ames Laboratory, US Dept. of Energy, Ames, IA, Lehigh University, University of Pardubice, Universite de Rennes, Jan Dlugosz University, Translume, NSCL/FRIB, Duke University, University of Massachusetts - Amherst, University of St. Andrews, National Radio Astronomy Observatory, University of Florida, Yale University, None, Georgia College & State Univ, Georgia College & State University, National University of Sciences and Technology (NUST), Univ of Tennessee Space Inst, The University of Virginia, Chiang Mai University, DHA Suffa University, Faculty of Chemical Technology, University of Pardubice, Pardubice, Czech Republic, Department of Physics and Astronomy, Austin Peay State University, Clarksville, TN, United States, George Mason University, Northern Virginia Community College, Department of Physics, University of Virginia, Istanbul University, Georgia College and State University, University of Houston, Western Kentucky Univ, James Madison University, Virginia Polytechnic Institute and State University, Pontifica Universidad Catolica de Chile, Trent University, Univ of Arizona, Ohio State University, NRAO, University of Virginia/NRAO

  • Jonathan Tan

    Duquesne University, Baker Hughes, Hampton University, Korea Research Institute of Standards and Science, Electronics and Telecommunications Research Institute, Texas Christian University, University of North Texas Health Science Center, Austin Peay State University, Virginia Military Institute, Pennsylvania State University, University of Virginia, Washington University, National Institute for Materials Science, Japan, Tokyo Metropolitan University, Japan, Univ of Kentucky, Argonne National Laboratory, Oak Ridge National Laboratory, Univ of Virginia, James Madison University, Department of Chemistry & Biochemistry, High Point University, Department of Chemistry, High Point University, Department of Physics, James Madison University, Department of Physics & Astronomy, Department of Mechanical and Nuclear Engineering, Virginia Commonwealth University, Richmond, VA, Institute of Renewable Energy and Environment Technology, University of Bolton, Bolton, UK, Division of Materials Science and Engineering, Ames Laboratory, US Dept. of Energy, Ames, IA, Lehigh University, University of Pardubice, Universite de Rennes, Jan Dlugosz University, Translume, NSCL/FRIB, Duke University, University of Massachusetts - Amherst, University of St. Andrews, National Radio Astronomy Observatory, University of Florida, Yale University, None, Georgia College & State Univ, Georgia College & State University, National University of Sciences and Technology (NUST), Univ of Tennessee Space Inst, The University of Virginia, Chiang Mai University, DHA Suffa University, Faculty of Chemical Technology, University of Pardubice, Pardubice, Czech Republic, Department of Physics and Astronomy, Austin Peay State University, Clarksville, TN, United States, George Mason University, Northern Virginia Community College, Department of Physics, University of Virginia, Istanbul University, Georgia College and State University, University of Houston, Western Kentucky Univ, James Madison University, Virginia Polytechnic Institute and State University, Pontifica Universidad Catolica de Chile, Trent University, Univ of Arizona, Ohio State University, NRAO, University of Virginia/NRAO